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The Application of PVC Tarpaulin in The Industrial Door Industry

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The Application of PVC Tarpaulin in The Industrial Door Industry

Against the backdrop of the continuous upgrading of modern industrial buildings, warehousing logistics and intelligent manufacturing, the performance requirements for industrial doors are getting higher and higher. It should not only be fast, safe and energy-saving, but also have good environmental adaptability.

As one of the key materials for industrial doors, PVC tarpaulin plays an irreplaceable role in a variety of products such as rapid rolling shutter doors, cold storage doors, anti-collision free doors, large hangar doors, and loading and unloading door seals, thanks to its excellent flexibility, weather resistance and functional expandability.


This article will provide a comprehensive interpretation of the application of PVC tarpaulin in the industrial door industry.

From material properties, structural functions, typical product scenarios to future development trends, it provides in-depth references for industry procurement, engineering contractors and enterprise decision-makers.


I. Material Properties and Industrial Application Value of PVC Tarpaulin

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1. Excellent weather resistance

PVC tarpaulin is made by compounding high-strength polyester fiber base fabric with PVC coating. The perfect combination of PVC resin and various additives endows PVC fabric with excellent properties such as strong UV resistance and anti-aging.

It can remain flexible, non-brittle and non-deformable within the range of -30℃ to +70℃.

2. Excellent high strength and tear resistance

Industrial doors need to withstand the folding, stretching and impact loads caused by frequent opening and closing.

The base fabric weaving structure and external coating of PVC fabric endow it with:

High tensile strength

Tear resistance

Impact resistance

It is highly suitable as a curtain material for high-frequency or fast-running doors.

3. Dust-proof, water-proof and flame-retardant properties

The surface of the PVC tarpaulin is waterproof, with a dense coating that does not absorb water, effectively resisting dust, water and oil stains.

After flame retardant treatment, it can reach the B1/B2 fire resistance grade, meeting the safety requirements of most industrial buildings.

4. Strong processability and expandability

Pvc-coated fabric can be customized according to requirements

  • Customized thickness (0.6mm - 3.0mm)

  • Customized color

  • Make composite insulation materials

  • Reinforced grid fibers

It can even enhance functions such as light transmission, heat insulation, anti-static, and low-temperature cold resistance.

II. Typical Applications of PVC Tarpaulin in Various Industrial Doors

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1. PVC High Speed Door

Rapid doors are the most widely used category of industrial doors with PVC tarpaulins. Including: PVC servo rapid door, zipper rapid door, accumulation rapid door, cold storage rapid door.

The door curtain of the YUOU PVC rapid door usually adopts 1.0mm thick coated fabric and has the following advantages:

(1) It is suitable for high-speed opening and closing and is not prone to deformation.

The soft PVC door curtain can maintain a straight line and stability during high-speed operation, reducing friction and wear.

(2) Rich in color, it is suitable for spatial aesthetics

Multiple colors such as yellow, blue, gray and orange can be selected to enhance recognition.

(3) Transparent Windows can be added

The transparent PVC window enhances the safety of the operation area and facilitates the passage and observation of forklifts and personnel.

(4) It can achieve functional superposition

Such as insect-proof, anti-static, windproof, heat insulation, moisture-proof, food-grade materials, etc.

Therefore, PVC rapid doors are widely used in food factories, electronic workshops, logistics warehouses, clean rooms and commercial buildings.

PVC for stacking rapid door

2. Stacking High Speed Door

(1) Light, soft and easy to fold

The stacked rapid door rises in a stacked manner, which is more stable than the roller shutter type. The soft PVC tarpaulin can be stacked in multiple layers. And it won't be damaged even with frequent folding. Its flexibility and tear resistance are both strong enough.

(2) Thin and light, supporting larger sizes

PVC door curtains are lighter in weight and won't be too heavy when made into larger sizes. Make the structure of the rapid door more stable.

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3. Fabric Mega Door/Flexible Fold Up Hangar Door

The fabric mega door is made of a large area of multi-layer PVC fabric combined with a steel structure.

Features include:

(1) The door body is lightweight but highly wind-resistant

The PVC fabric is thin and light. The flexible door also contains a steel structure inside, making this door lighter while having strong wind resistance. It can withstand wind pressure of 8 to 12 levels and is very suitable for large door openings, such as:

Aircraft hangar

Manufacturing plants for large ships and other equipment

(2) Low maintenance cost

The PVC door curtain can automatically return to its original shape after being hit and will not affect its continued use.

(3) Save space

The soft and lightweight PVC fabric takes up very little space when folded. Suitable for hangars with limited space around the door opening.

(4) Adapt to super large spans (20-60 meters)

The lightweight door body enables it to accept larger sizes. The common door opening sizes of hangar doors can all be used to make flexible hangar doors.


III. Professional Application of PVC Tarpaulin in Door Seals

The door seal is a key sealing device in the logistics, warehousing and loading/unloading area.

Most door seals use highly wear-resistant PVC-coated fabric as the outer material, which is a very important application scenario for PVC tarpaulins.

1. The advantages of PVC as a door shelter material

(1) High wear resistance, capable of withstanding vehicle compression and friction

The door seal curtain sheet is a position that forklifts and trucks repeatedly come into contact with. The wear resistance of PVC fabric can ensure that it will not crack after long-term use.


(2) Excellent waterproof and anti-aging capabilities

The door seal is exposed outdoors all year round. The PVC material does not absorb water, does not mold and does not fade.


(3) High flexibility, resistant to bending without damage

The slats continuously deform under compression, while PVC can remain soft for a long time.


(4) Easy to maintain and replaceable

When the door seal curtain slats are damaged, only partial replacement is required, and the maintenance cost for enterprises is relatively low.


2. Typical applications of PVC in different types of door shelters

(1)Mechanical door shelter

The steel structure combined with PVC tarpaulin is suitable for most vehicle types and most loading and unloading scenarios.


(2) Inflatable door shelter

All-pvc structure, filled with gas inside, soft and durable, with stronger air tightness. Suitable for high-frequency logistics warehouses.


(3) Sponge door shelter

The surface of the sponge is covered with PVC fabric to enhance its water resistance and wear resistance.

IV. Industry Solutions Based on the Functions of PVC Materials


1. Food and clean industry

  • Waterproof, moisture-proof, mold-proof, dust-proof and oil-proof

  • The surface is smooth and easy to clean

  • Food-grade PVC material is optional

  • Meet hygiene standards such as HACCP and GMP.


2. Logistics and cold chain warehousing

  • Excellent thermal insulation and cold insulation performance

  • It can be used as the main material for cold chain rapid doors

  • The door seal has an excellent sealing effect, reducing the loss of cold air

  • It can significantly reduce energy consumption.


3. Manufacturing and Heavy Industry

  • PVC fabric has the property of corrosion resistance

  • It can resist oil mist, dust and moisture

  • High strength, suitable for large industrial scenarios

  • It is applicable to heavy industries such as steel, mechanical processing and chemical engineering.


V. Future Trends: Innovative Directions of PVC Tarpaulin in Industrial Doors


1. Functional superimposed multi-layer composite materials

Adding materials with different functions such as insulation cotton, aluminum foil and glass fiber can enhance performance in various aspects.


2. Intelligent and security upgrades

Integrate: In PVC door curtains

  • Photoelectric identification

  • Safety stripes

  • Embedded transparent layer

  • Conductive fiber (anti-static

  • Enhance the safety of PVC doors during operation. And further enhance production efficiency.


3. Development of green and environmentally friendly materials

Develop low-VOC and recyclable PVC materials. Meet the green building standards. Implement the requirements of green development and sustainable development.


4. The trend of super-large-span flexible door bodies is obvious

The demand for flexible doors in large openings such as aviation, logistics, and heavy industry is continuously increasing, and the performance of PVC fabric will be further enhanced.


Conclusion


PVC tarpaulin is one of the core materials in the industrial door industry. With its high strength, wear resistance, flexibility, weather resistance, customizability and other characteristics. It has demonstrated outstanding application value in fields such as rapid rolling shutter doors, rapid accumulation doors, hangar doors, and door sealing systems.

With the development of intelligent manufacturing and green buildings, PVC tarpaulins will continue to evolve in the industrial door field, bringing safer, more energy-efficient and more efficient industry solutions.


Yuou(Luoyang) Doors And Windows Technology Co., Ltd.

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